Our Lockout-Tagout (LOTO) Implementation ensures that machines and energy-powered equipment are safely isolated during servicing, maintenance, setup, or cleaning. This prevents accidental startup, release of stored energy, and unexpected machine motion — significantly reducing workplace accidents.
Our LOTO Implementation
- Annual review & re-validation support
- Identification of all energy sources
(electrical, mechanical, hydraulic, pneumatic, thermal, chemical, gravity, stored energy) - Development of standardized LOTO procedures for each machine
- Supply & installation of LOTO hardware devices
- LOTO station board design & setup
- Safety padlocks, tags, hasps, valve & switch lockouts
- Training for operators, maintenance & safety teams
- Compliance documentation & audit readiness
- Visual instruction charts near machines
Benefits of LOTO Implementation
- Prevents machine startup accidents
- Eliminates risk of electrical & mechanical energy release
- Protects maintenance & cleaning personnel
- Reduces workplace injuries & fatalities
- Improves compliance & audit capability
- Builds strong safety culture and worker confidence
- Supports ISO & customer safety audits
Safety Standards We Follow
- IS / Factory Safety Act compliance
- OSHA 29 CFR 1910.147 – LOTO Regulation
- ISO 14118 / EN 1037 – Prevention of unexpected startup
Our Key Steps in LOTO Program Execution
- Survey & Energy Source Mapping
On-site study of machines and power systems - Risk Identification & Isolation Planning
Determine lock points and isolation sequence - LOTO SOP Creation
Machine-wise written procedures with visuals - Procurement & Supply of Lockout Devices
Certified industrial grade lockout kits - Installation of LOTO Stations & Accessories
Wall-mounted, machine-side, and portable stations - Training & Certification
Hands-on training for authorized and affected workers - Testing, Audit & Compliance Verification
Ensure implementation meets OSHA/ISO directives